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ci: one step for the CI toolchain - atmos toolchain install from .tool-versions, cached by atmos ci cache - #3041

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Andriy Knysh (aknysh) merged 29 commits into
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ci: one step for the CI toolchain - atmos toolchain install from .tool-versions, cached by atmos ci cache#3041
Andriy Knysh (aknysh) merged 29 commits into
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osterman/ci-toolchain-in-build-artifact

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@osterman Erik Osterman (Cloud Posse) (osterman) commented Sep 3, 2026

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what

  • .github/actions/ci-toolchain is now exactly what a developer runs, plus the cache atmos already describes: the Atmos Cache action (./actions/cache, driven by ci.cache), atmos toolchain install (reads .tool-versions, skips what is on disk), atmos toolchain env --format=github. One input for the cache mode: save on the one producer job per OS (the build job, with the atmos it just built), restore-only (default) on every consumer.
  • Every job that needs the toolchain (30 acceptance shards, 3 terraform-registry-cache legs, the mock jobs) is one step. Versions are pinned in .tool-versions only.
  • Includes ci: restore-only toolchain cache on the acceptance shards #3038 (restore-only on the published cache action), merged into this branch.

why

Two things had grown around a three-command task. Versions were duplicated in workflow env vars that drifted from .tool-versions (#3022 removed them; the first version of this PR still fed them into its action and would have written empty pins after merging main). And because the toolchain cache never survived the 10 GB Actions-cache churn, the first version built its own mechanism: tar the installed tree with cygpath-aware shell, upload a toolchain-<os> artifact, download and unpack it in every consumer - ~150 lines of shell doing what atmos already does.

Atmos's cache is enough now: the repository's cache limit is 50 GB (raised after measuring that nothing survived a run at 10 GB), and restore-only consumers no longer race to save one key. A toolchain entry is ~400-600 MB per OS.

Verified on this PR's runs. atmos toolchain install from .tool-versions installed all nine pinned tools in 13 s (Linux) and 23 s (Windows) on a cache miss, and the post-step save now stores atmos-toolchain-<os>-<arch>-v2 (6 s / 5 s). That save only worked after a fix in the cache action: a post step of an action nested inside another composite cannot see the composite's steps.*.outputs (actions/runner#2800), so the first run saved nothing (Input required and not supplied: path); the action now exports key, paths and restore-keys through the job env. The mock job's egress allowlist gained the toolchain download hosts (it had been built for OpenTofu alone, and get.helm.sh was blocked on a miss).

Note for reviewers: GitHub's Actions cache for this repo is currently read-only ("You have reached your configured budget") after the limit was raised past the included 10 GB; until the budget is raised, every hosted-runner job installs from the network and no save lands, which is the state the shards ran in on the latest run.

references

🤖 Generated with Claude Code

Summary by CodeRabbit

  • Improvements

    • CI toolchains now use the repository’s declared tool versions consistently.
    • Build jobs share cached tools across supported operating systems, reducing repeated downloads and setup time.
    • Separate toolchain artifact packaging and transfer has been replaced with streamlined cache restoration and saving.
    • Toolchain consumers can restore cached tools without overwriting the shared cache.
  • Documentation

    • Added documentation covering the updated CI toolchain workflow, validation results, and known follow-up items.

…st OS endpoints

Windows jobs have been finishing every step, including "Post Harden Runner"
and "Complete job", and then never reporting a conclusion until GitHub
cancels them 30-40 minutes later (0/day before harden-runner landed on the
Windows legs on Aug 31; 5, 9, 23/day on Sept 1-3). Root cause: harden-runner's
Windows post step waits at most 10 s for its agent, then kills it, and in the
losing case the agent is still restoring the runner's DNS settings, leaving
the adapter pointed at a DNS proxy that no longer exists.

- Add .github/actions/windows-dns-guard: a scheduled-task watchdog that
  resets DNS only once harden-runner's post step has begun, the agent is
  gone, and 127.0.0.1 is still configured. Wired into every Windows leg.
- Allowlist the Windows/macOS operating-system endpoints StepSecurity showed
  blocked on every job (NCSI probes, WNS, update/settings/telemetry, time
  sync, Sectigo OCSP/CRL, Apple update/CDN hosts); harden-runner stays in
  block mode everywhere.
- Drop the GOPROXY "|direct" fallback in block-mode workflows: it only fans
  out to blocked vanity-import hosts.
- Cancel superseded pull_request runs via a concurrency group.
- Skip SARIF uploads on merge_group runs, whose synthetic ref cannot be
  scanned and was evicting PRs from the merge queue.

Fix log: docs/fixes/2026-09-03-harden-runner-windows-dns-restore-race.md

Co-Authored-By: Claude Fable 5.1 <noreply@anthropic.com>
The pool advertises four rotating names (0-3.pool.ntp.org); a single one
was only what happened to be sampled. Push deferred until the first CI run
of the guard finishes so its Windows data isn't cancelled by the new
concurrency group.

Co-Authored-By: Claude Fable 5.1 <noreply@anthropic.com>
- Skip Harden Runner on draft-PR Windows jobs: every other Windows step
  (including checkout) is already skipped there, so its post step would
  race the agent's DNS restore with no guard available.
- Run the guard's scheduled task as the runner's own Administrator account
  (S4U) instead of SYSTEM; it grants nothing the job does not already have.
- Wrap the plain go mod download steps in pre-commit.yml and codeql.yml
  with go-mod-download-retry now that GOPROXY has no direct fallback.
- Measurement query: filter to Windows jobs and tolerate fractional-second
  timestamps.

Co-Authored-By: Claude Fable 5.1 <noreply@anthropic.com>
…hards

Phase 2 (part 1) of the CI-stability plan, stacked on the Phase 1 branch.

Windows Defender: on the Windows shards "Set up Go" averages 5.2 min
(max 10.5) restoring a 1.9 GB go-build+mod cache; the download is ~20 s,
the rest is tar/zstd extraction with Defender's real-time scanner
inspecting every extracted file, and the same scanner holding handles on
fresh test files surfaces as testing.TempDir cleanup failures
("unlinkat ... being used by another process"). Add a continue-on-error
pwsh step to every Windows leg of test.yml (build, terraform-registry-cache,
test, mock) and to setup-go-cache-warmup.yml that excludes D:\a,
C:\hostedtoolcache\windows, the Go caches, and the temp dirs, plus go.exe
as a process. These are ephemeral VMs and the step does not touch
harden-runner's egress policy.

Restore-only toolchain cache: the repo's Actions cache is 18.9 GB across
17 refs/pull/N/merge-scoped entries against a 10 GB LRU quota, so the
static atmos-toolchain-<os>-<arch>-v2 key never hits ("Cache not found
for input keys" on every shard), then all 10 shards race to save it
("Unable to reserve cache with key ...") and "Post Cache Atmos toolchain"
costs 43 s avg / 3 min max per shard for nothing. Add an opt-in
restore-only input (default 'false') to actions/cache/action.yml that
switches to actions/cache/restore at the same pinned SHA, keep cache-hit
and key outputs working, document it in the README, and set it on the
test job's "Cache Atmos toolchain" step for all three OSes.
terraform-registry-cache stays the single writer per OS and is unchanged.

Fix log: docs/fixes/2026-09-03-windows-defender-exclusions-and-restore-only-toolchain-cache.md

Co-Authored-By: Claude Fable 5.1 <noreply@anthropic.com>
Every acceptance shard, terraform-registry-cache leg and mock job ran the
five `atmos toolchain install --default ...` commands (~400 MB of release
downloads, ~2 min, per job) because the toolchain cache never hits: the
Go caches churn the 10 GB Actions cache first. Install the tools once in
the build job, ship `toolchain/bin` as a `toolchain-<target>` artifact
(1-day retention), and have the consumers unpack it into their toolchain
cache before installing.

The consumers install from a job-local tool-versions file instead of per
tool: only `installFromToolVersions` takes the "already installed" skip
path, while the per-tool `--default owner/repo@version` form always
re-resolves, re-verifies and re-extracts (it hung offline even with the
archive cached). Both forms live in a new composite action so the tool
list stays identical between the build job and its consumers; a missing
artifact degrades to the network install.

Co-Authored-By: Claude Fable 5.1 <noreply@anthropic.com>
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@osterman Erik Osterman (Cloud Posse) (osterman) added the no-release Do not create a new release (wait for additional code changes) label Sep 3, 2026
@github-actions github-actions Bot added the size/m Medium size PR label Sep 3, 2026
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Warning

SHA Pin Verification Passed — with documented exceptions

All 232 third-party action reference(s) are covered, but 2 rely on a documented allowlist entry in allowlist.json and could not be automatically drift-checked. This does not fail CI, but should be reviewed.

Action Location Status Details
aquasecurity/trivy-action@v0.36.0 build.yml:133 ⚠️ Allowlisted (documented) The aquasecurity GitHub organization has enabled an IP allow list that blocks API access (git ref/tag lookups) from GitHub-hosted Actions runner IPs, for any caller, on any of their repos, including public ones — this is not specific to our token or workflow. Verified independently: the exact same 403 is reported against the sibling aquasecurity/tfsec-action, and trivy-cache-action's issue tracker explicitly confirms 'aquasecurity GitHub org now has IP allow list enabled, blocking API access'. Manually confirmed our pinned SHA is correct (dereferenced the v0.36.0 annotated tag directly against the GitHub API from a non-Actions IP; it matches) — this entry only silences the automated drift check, which the API access restriction makes impossible to run in CI, not the underlying security property.
aquasecurity/trivy-action@v0.36.0 test.yml:1207 ⚠️ Allowlisted (documented) The aquasecurity GitHub organization has enabled an IP allow list that blocks API access (git ref/tag lookups) from GitHub-hosted Actions runner IPs, for any caller, on any of their repos, including public ones — this is not specific to our token or workflow. Verified independently: the exact same 403 is reported against the sibling aquasecurity/tfsec-action, and trivy-cache-action's issue tracker explicitly confirms 'aquasecurity GitHub org now has IP allow list enabled, blocking API access'. Manually confirmed our pinned SHA is correct (dereferenced the v0.36.0 annotated tag directly against the GitHub API from a non-Actions IP; it matches) — this entry only silences the automated drift check, which the API access restriction makes impossible to run in CI, not the underlying security property.

See the action run for full details.

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Dependency Review

✅ No vulnerabilities or license issues found.

Scanned Files

None

@mergify mergify Bot added the stacked Stacked label Sep 3, 2026
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Cloud Posse Engineering Team Review Required

This pull request modifies files that require Cloud Posse's review. Please be patient, and a core maintainer will review your changes.

To expedite this process, reach out to us on Slack in the #pr-reviews channel.

@mergify mergify Bot added the needs-cloudposse Needs Cloud Posse assistance label Sep 3, 2026
Co-Authored-By: Claude Fable 5.1 <noreply@anthropic.com>
Add-MpPreference -ExclusionProcess 'go.exe' matches on image name only,
not path, so it would exempt any binary named go.exe from real-time
scanning regardless of where it actually lives - including one planted
by a compromised dependency during go build/go generate. The path
exclusions already in this step cover the actual scanning cost (file
I/O in the Go caches and workspace), so removing the process exclusion
gives up nothing measured.

(Skipped a second CodeRabbit finding on this PR: it asked test/
terraform-registry-cache to needs: a "cache-writer" job that doesn't
exist in this file - terraform-registry-cache itself is the writer,
and test is deliberately parallel to it so 30 shards don't wait on or
race the single writer job. Making test depend on it would serialize
two long-running job groups that currently run concurrently.)

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
The mock job only requests opentofu/opentofu (plus the terraform
ci-toolchain always adds) - not packer/helm/helmfile like the test and
terraform-registry-cache jobs. The Changes section already said this
correctly; only the Summary paragraph overstated it.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
Base automatically changed from osterman/ci-flake-vs-infra-classification to main September 4, 2026 01:08
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💥 This pull request now has conflicts. Could you fix it Erik Osterman (Cloud Posse) (@osterman)? 🙏

@mergify mergify Bot added the conflict This PR has conflicts label Sep 4, 2026
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Codecov Report

✅ All modified and coverable lines are covered by tests.
✅ Project coverage is 83.83%. Comparing base (07260d0) to head (3537721).

Additional details and impacted files

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@@            Coverage Diff             @@
##             main    #3041      +/-   ##
==========================================
- Coverage   83.83%   83.83%   -0.01%     
==========================================
  Files        1982     1982              
  Lines      193780   193780              
==========================================
- Hits       162452   162446       -6     
- Misses      23358    23366       +8     
+ Partials     7970     7968       -2     
Flag Coverage Δ
unittests 83.83% <ø> (-0.01%) ⬇️

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see 11 files with indirect coverage changes

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…-in-build-artifact

# Conflicts:
#	.github/workflows/setup-go-cache-warmup.yml
#	.github/workflows/test.yml
#	docs/fixes/2026-09-03-harden-runner-windows-dns-restore-race.md
…efender-restore-only-cache

# Conflicts:
#	.github/workflows/setup-go-cache-warmup.yml
#	.github/workflows/test.yml
#	docs/fixes/2026-09-03-harden-runner-windows-dns-restore-race.md
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📝 Walkthrough

Walkthrough

The CI toolchain action now reads .tool-versions, uses Atmos Cache modes, installs missing tools, and exports tool paths. Workflow jobs share OS-specific caches without toolchain artifacts. Documentation records the change and validation results.

Changes

CI cache and toolchain flow

Layer / File(s) Summary
Use repository tool versions and Atmos Cache
.github/actions/ci-toolchain/action.yml
The action replaces generated pins and artifact handling with .tool-versions and configurable cache modes. It restores caches, installs missing tools, and exports tool paths.
Build and consume shared toolchain caches
.github/workflows/test.yml
Build jobs save OS-specific Atmos caches. Registry-cache, acceptance, and mock jobs restore them without toolchain artifacts. Harden Runner allowlists include the required endpoints.
Document the one-step toolchain fix
docs/fixes/2026-09-04-ci-toolchain-one-step.md
The fix note records the new cache flow, removed duplicate version variables and tar caching, validation results, and follow-ups.

Estimated code review effort: 3 (Moderate) | ~20 minutes

Merge Risk: ⚪ Minimal · up to 35377

CI toolchain setup now installs pinned tools from .tool-versions and replaces toolchain artifacts with shared OS-specific caches. The current configuration has no identified merge-blocking risk.

Sequence Diagram(s)

sequenceDiagram
  participant Workflow
  participant CiToolchain
  participant AtmosCache
  participant Toolchain
  Workflow->>CiToolchain: select cache mode
  CiToolchain->>AtmosCache: restore shared cache
  AtmosCache-->>CiToolchain: return cache result
  CiToolchain->>Toolchain: install from .tool-versions
  Toolchain-->>CiToolchain: export tool paths
  CiToolchain-->>Workflow: provide configured toolchain
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Description Check ✅ Passed Check skipped - CodeRabbit’s high-level summary is enabled.
Title check ✅ Passed The title clearly describes the primary change: consolidating CI toolchain installation around atmos toolchain install, .tool-versions, and Atmos CI cache. It is specific and related to the change…
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@mergify mergify Bot removed the conflict This PR has conflicts label Sep 4, 2026
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atmos toolchain install from .tool-versions installs every pinned tool,
so the mock job needs the same download hosts as the test job when the
toolchain cache misses (get.helm.sh was blocked and helm failed). With
the cache in place the install is a no-op.

Co-Authored-By: Claude Fable 5.1 <noreply@anthropic.com>
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…ulti-line args

The fake container runtime wrote each invocation as one tab-joined
line; a forwarded -e KEY=VALUE for a multi-line environment variable
(ATMOS_CACHE_PATH, exported by the cache action for its nested post
step) split the record and the container-override tests lost the
interpreter fields on Windows shard 1. Newlines and tabs inside an
argument are now escaped in the record.

Co-Authored-By: Claude Fable 5.1 <noreply@anthropic.com>
…tore-only-cache' into osterman/ci-toolchain-in-build-artifact

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Actionable comments posted: 1

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Inline comments:
In `@docs/fixes/2026-09-03-restore-only-toolchain-cache-on-shards.md`:
- Line 20: Reconcile the toolchain cache figures in the cache-capacity analysis:
make the reported 18.9 GB aggregate consistent with the 14 entries at 1.6 GB and
8 entries at 0.35 GB, updating either the total or the per-entry ranges while
preserving the stated 22-entry count.

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Comment thread docs/fixes/2026-09-03-restore-only-toolchain-cache-on-shards.md
…otal

The per-entry ranges implied a floor above the reported 18.9 GB total
(14 entries at a 1.6 GB floor alone is 22.4 GB). State them as upper
bounds instead, since the original per-entry measurements are no
longer reproducible (transient, already-evicted cache state).
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@aknysh
Andriy Knysh (aknysh) added this pull request to the merge queue Sep 5, 2026
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💥 This pull request now has conflicts. Could you fix it Erik Osterman (Cloud Posse) (@osterman)? 🙏

@mergify mergify Bot added the conflict This PR has conflicts label Sep 5, 2026
Resolves conflicts against main's cache-action redesign (#3049) and the
toolchain-env-export changes: this branch made no unique changes to
actions/cache/action.yml (main is a strict superset), so took main's copy
verbatim. Kept this branch's new ci-toolchain composite action step in
test.yml in place of the old manual per-tool install + separate cache step.
Kept main's fake_container_runtime.go recordArgs (no backslash-escaping,
per the earlier revert that fixed Windows path-argument test breakage).
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Andriy Knysh (aknysh) added this pull request to the merge queue Sep 5, 2026
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Merged via the queue into main with commit 16b00d3 Sep 5, 2026
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Andriy Knysh (aknysh) deleted the osterman/ci-toolchain-in-build-artifact branch September 5, 2026 18:01
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